Failure Mode Effects Analysis (FMEA)

The FMEA examination is designed to assess a candidate’s knowledge and practical skills in applying the Failure Mode and Effects Analysis methodology to identify, prioritize, and mitigate risks in designs, processes, products, or services. The goal is to ensure candidates can apply FMEA principles effectively in real-world scenarios to support quality and reliability.

This exam is ideal for quality engineers, risk managers, process improvement professionals, design engineers, and project managers who are involved in risk analysis, quality assurance, or continuous improvement initiatives within manufacturing, healthcare, automotive, aerospace, or service industries.

The examination typically covers:

I. Introduction to FMEA

II. The FMEA Process - Step-by-Step

III. Identifying Failure Modes, Effects, and Causes

IV. Risk Assessment and Prioritization

V. Developing and Implementing Corrective Actions

VI. FMEA Documentation and Reporting

VII. Applying FMEA in Different Industries and Applications

VIII. Advanced FMEA Concepts and Tools

IX. Facilitating Effective FMEA Sessions

X. Continuous Improvement and FMEA

The FMEA examination is generally offered in a multiple-choice format, consisting of 50–75 questions. Some exams may include scenario-based or case study questions to assess practical application. The duration is typically 90 to 120 minutes, depending on the certifying body.

While formal prerequisites may vary by provider, candidates are generally expected to have foundational knowledge of quality management principles and basic risk analysis techniques. Prior hands-on experience with FMEA or completion of a relevant training course is highly recommended.

Exams are typically scored on a percentage basis. A passing score is usually set at 70% or higher. Some providers may use scaled scoring or competency-based grading systems. Results are often provided immediately or within a few days of completion.

Recommended resources include: official FMEA guidelines (e.g., AIAG & VDA FMEA Handbook); course materials from accredited training programs; industry case studies; practice exams and mock tests; and ISO 9001 and ISO 31000 standards (for context).

Yes, FMEA certification is widely recognized and valued across multiple industries, particularly in sectors such as automotive, aerospace, healthcare, and manufacturing. It demonstrates a strong commitment to proactive risk management and quality improvement.

Certification renewal policies vary by certifying organization. Some certifications may be valid indefinitely, while others require renewal every 2–3 years through continuing education or re-examination. Always refer to the certifier’s official guidelines.

Yes, most certifying bodies allow candidates to retake the exam after a waiting period. There may be a limit on the number of retakes within a given timeframe, and an additional fee may apply. It's advisable to review your exam feedback before attempting again.